Automated Test Jig Systems

Ingenuity has developed numerous production test systems, from bed-of-nails PCB jigs through to motorised actuators.

Our PCB test systems are characterised by the following features:

  • Manual or pneumatic load of PCBs.
  • Safety interlocks.
  • Integrated test start/stop buttons on jig with pass/fail indicators.
  • Full Linux OS embedded in jig supports advanced functionality.
  • Real-time analogue and digital acquisition.
  • Fully integrated system with internal JTAG programmer.
  • Fully automated test applications running on PC with clear test progress and status information.
  • Use of a scripted language for rapid test programming.
  • BLE interface in jig.
  • Automated label printing supported.
  • Serial number bar code or QR code scanning with automated device serial programming.
  • Ability to remotely upgrade the jig firmware and PC application via the internet.
  • Operator authentication.
  • Full database logging of all test results and operator actions.
  • Jig is powered directly from mains or 12/24VDC.
  • Robust construction with 100,000 cycle life time for probes. (Probes can be easily replaced.)

Design Aspects

Circuit and PCB Design

Embedded Software Development

PC Applications Development

Mechanical Engineering

Manufacturing Support

Electronic Design Company / Product Designer / Ingenuity Design
Electronic Design Company / Product Designer / Ingenuity Design
Electronic Design Company / Australian Product Design / Ingenuity Design
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